Abrasive Grains
Aluminum Oxide - Used for a broad range of
applications, Aluminum Oxide is the most commonly used abrasive for
general purpose work. Ferrous and non-ferrous metals, wood and solid
surfaces.
Zirconia - Used for heavy material removal
on all types of metals, Zirconia Alumina is a long-life premium
abrasive that delivers aggressive cutting action while grit particles
continually produce new sharp points. Great for titanium, hard steel
and stainless.
Ceramic - While producing
outstanding results, Ceramic is a long-life premium abrasive, used for
medium to heavy material removal on aerospace alloys, aluminum, carbon
steels, nickel alloys, cast iron, forgings, and some stainless steels.
Silicon Carbide - Used to obtain excellent results
on concrete, stone, glass, plastics and very hard materials like
titanium. A brittle self-sharpening grain.
Compact Grain - has a uniform scratch pattern, it is very strong, lasts a long time. It re-sharpens itself as it’s used.
Surface Conditioning color codes:
Coarse/Brown: For de-burring and heavy surface material removal
Medium/Maroon: For moderate to light cleaning, blending and surface material removal
Very Fine/ Blue: For removing fine scratch marks and lines, final finishing, polishing and preparing surfaces for painting
Super Fine/Gray: For finishing, buffing and fine polishing
Grinding wheel hardness
Hardness is rated from A-Z with 'A' being the weakest bond
and 'Z' being the strongest. A weak bond is preferred for grinding
harder materials while a stronger bond is desired for softer
materials. A typical weak bond for steel would be in the 'F, G or H'
range. A medium hardness would be in the 'I, J or K' range. And
stronger bonds in the 'L, M, or O' range. Hardness is dependant on
the grit type, the material being ground, the amount of stock removed,
and a number of other factors.
Hardness grades are typically linear: If you increase the hardness
by one letter grade (An H to and I for instance) it could give you
double the wheel life. Many people mistakenly believe that such a move
(from an H to an I) would only be marginal -- Don't be misled here: A
move of just one or two hardness grades could have a dramatic effect on
your process!